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D650-Mechanical Advanced Leak Tester Industrial Pipeline Testing

As an ISO9001-certified manufacturer serving 2,000+ industrial clients, Yuanzhi introduces the D650 mechanical advanced leak tester for demanding pipeline and component testing. Differential pressure technology delivers 0.1Pa/s resolution with a test range extending to 1600kPa, covering both vacuum and high-pressure applications on one platform. Sixty-four parameter channels and 16 I/O ports enable fast changeover and PLC integration, while 50,000-record storage supports full quality traceability.
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Overview of D650 Mechanical Leak Tester

The D650 Mechanical Advanced Leak Tester is a precision air tightness detection instrument designed for industrial pipeline and component sealing performance testing. Built with a mechanical pressure regulation system featuring a manual adjustment knob, the D650 allows operators to set and fine-tune test pressure directly through the front-panel knob. This model supports both positive pressure and negative pressure (vacuum) testing across multiple optional ranges, making it suitable for a broad spectrum of leak detection applications in manufacturing environments.

Equipped with a 5.6-inch color LCD industrial resistive touchscreen (640×480 resolution), the D650 provides an intuitive interface for parameter configuration, test monitoring, and result review. The instrument stores up to 50,000 test records and supports data export via USB, Ethernet, or RS485 in Excel-compatible format, facilitating quality traceability and statistical analysis for production lines.

D650 Mechanical Leak Tester

Key Features of D650 Mechanical Leak Tester

Mechanical Pressure Regulation with Knob Control

The D650 utilizes a mechanical valve for pressure regulation. A physical knob on the front panel allows operators to manually adjust the test pressure with direct tactile feedback. This mechanical approach provides reliable pressure setting without depending on digital input interfaces. The pressure resolution reaches 0.001 kPa, with readings displayed to three decimal places. An electronic regulation version (without knob, controlled via internal digital input) is available as an alternative configuration for automated production lines.

High-Precision Differential Pressure Detection

With a test accuracy of 0.1 Pa and a differential pressure sensor rated for 2 MPa overpressure, the D650 delivers repeatable leak detection results. The instrument supports four optional test ranges (±500 Pa, ±1000 Pa, ±2000 Pa, ±5000 Pa), with ±1000 Pa as the default factory configuration. A built-in temperature compensation module and automatic zero-point offset correction help maintain measurement stability across varying ambient conditions. The display resolution for test results reaches 0.001 Pa or 0.001 ml/min.

Multi-Channel Parameter and I/O Management

The D650 accommodates 64 parameter channels, allowing operators to store and quickly switch between test configurations for different product models. Each channel supports custom naming in both Chinese and English. The instrument provides 16 input and 16 output channels for PLC integration and external device control, with switch output reverse-connection protection and short-circuit protection for operational safety. Channel switching can be performed manually, via relay, network, or RS485.

Applications of D650 Mechanical Leak Tester

The D650 is deployed across industries requiring verified sealing performance, including automotive component manufacturing, electronics enclosure testing, healthcare device production, and aerospace component inspection. Its support for both positive pressure and negative pressure testing allows it to accommodate products ranging from sealed housings and pipe assemblies to fluid system components and cast parts. The instrument's bubble-coating and pressure-hold function enables visual soap-water bubble inspection alongside quantitative testing. Data logging and export capabilities support compliance with quality management systems and batch traceability requirements for industrial clients.

FAQ About D650 Mechanical Leak Tester

What pressure ranges does the D650 support?

The D650 offers multiple optional test pressure ranges, including negative pressure options (-98 kPa and -50 kPa, with adjustable minimum down to -88 kPa) and positive pressure options from 20 kPa up to 1600 kPa. The specific range is selected at the time of order based on application requirements.

How is pressure regulated on the D650 mechanical model?

The D650 mechanical model uses a mechanical valve with a physical adjustment knob on the front panel. Operators turn the knob to manually set and fine-tune the test pressure. An electronic regulation version (without knob, controlled via internal digital input) is available as an alternative for automated lines.

What communication and data export interfaces are available?

The D650 supports three communication methods: Ethernet (network), RS232, and RS485. Test data can be exported through USB, Ethernet, or RS485 in Excel-compatible format for editing and analysis on a computer.

How many test records can the D650 store, and how can they be queried?

The instrument stores up to 50,000 test records. Records can be queried by date or by parameter channel, and the built-in product counting function helps operators track production volume alongside test results.

Test pressure unit

kpa,bar,Pa,PSI,mmHg,mmH2O,MPa,mbar,kgf/cm²,atm,in3/d

Test

Pressure drop unit

Pa,Pa/s,Pa/min,KPa,KPa/s,mmHg,mmH2O,mbar,psi

Display

Leakage value unit

ml/min,ml/s,ml/h,cc/min,cm3/min,sccm,SLM,L/S,L/min,L/h,Pa.m3/s(1.69E-3)

Quality (Subject)

5kg

Size

277*312*155mm (excluding the height of the pressure reducing valve knob)

Pressure regulation method

Mechanical/Electronic (Selection)

Test pressure (kPa)

-98/-50/20/50/100/200/500/700/1000/1600 (optional) Adjustable negative pressure minimum pressure -88 kpa

Pressure resolution

0.001 kPa, pressure is displayed to three decimal places

Test range: Pa

±5000, ±2000, ±1000 ±500, ±50 (optional)

Pressure differential sensor's pressure resistance capability

2MPa

Test accuracy

0.1Pa

test results show

0.001Pa/0.001ml/min

picture shows

5.6-inch (640*480) color LCD industrial resistive screen

Time settings

0.1-9999.9s

Parameter Channel

64

Operating mode

Manual/Automatic/Remote

Measurement mode

Leakage mode / Reduction mode / Blockage mode / Fatigue mode (varies depending on the selection)

Startup method

Touch and click / Pre-set scanning / Remote control

Channel switching method

Manual / Relay / Network / 485

Zero point calibration

Built-in automatic zero-point offset correction

Alarm method

Buzzer, touch screen indicator light

Data output

USB/Ethernet/485

Communication method

Network, RS232, RS485

Auxiliary pneumatic drive

2nd path, electromagnetic valve output, clamping option

Temperature compensation

Built-in temperature compensation module

Printer

Support label printer (optional)

Scanner

Support scanning of specific types of QR codes and one-dimensional codes

I/O control interface

16 input channels, 16 output channels

Save data

50,000 items

Channel name naming

Support both Chinese and English

Power supply voltage

DC24V 1.5A Including 220V to 24V power adapter

Protection circuit

Switch output reverse connection protection, switch output load short circuit protection

Operating environmental temperature

0-40℃

Utilizing fluid temperature

0-50℃

Humidity

80% relative humidity, no condensation

Pipe connection diameter

Inlet with an outer diameter of 8mm, outlet with a pipe diameter of 8mm

Drive air source

0.3-0.7MPa

Test gas source

Above the test pressure by 0.05 MPa or more

Using media

Clean compressed air/nitrogen/ISO8573-1 grade or JIS B8392-1 grade

The airtightness leak detector is mainly used to test the sealing performance of products or systems during the production process. It is widely applied in industries such as automobiles, electronics, healthcare, aerospace, etc.

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